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July Patents

USPTO Wire & Cable Industry Patents United States Patent and Trademark Office (USPTO) as compiled by the editors of WCTI.

Clad Wire And Method for Producing Clad Wires
US Patent 12020829
Published June 25, 2024
Inventors: Marc Rättig, Hanau, Germany; and Thilo Birnbaum, Hanau, Germany
Assignee: Heraeus Deutschland GmbH & CO. KG, Hanau, Germany
A clad wire for producing test needles or sliding contacts is provided herein, the clad wire having a wire core made of rhodium or a rhodium-based alloy, an inner cladding made of copper or silver or aluminum ora copper-based alloy or a silver-based alloy or an aluminum-based alloy, wherein the inner cladding covers or completely encloses the wire core on at least two opposite sides, an adhesion-promoting layer made of gold or a gold-based alloy, which is arranged between the wire core and the inner cladding, and an outer cladding made of a metal or a metal alloy having a greater hardness than the inner cladding, wherein the
outer cladding encloses the inner cladding. A method for producing a clad wire and to a test needle having at least one clad wire or produced from a clad wire and a test needle array is also provided herein.

Insulation-Coated Compound Superconducting Wire and Rewinding
Method Thereof
US Patent 12020830
Published June 25, 2024
Inventors: Masahiro Sugimoto, Tokyo, Japan; Hiokazu Tsubouchi, Tokyo,
Japan; Kota Katayama, Tokyo, Japan; and Hideki Ii, Tokyo, Japan
Assignee: Furukawa Electric Co., Ltd., Tokyo, Japan
An insulation-coated compound superconducting wire includes a
compound superconducting wire having a compound superconducting
part which includes a first matrix and a plurality of compound
superconducting filaments containing compound superconducting
phases, a reinforcing part disposed on the outer circumferential side of
the compound superconducting part and includes a plurality of
reinforced filaments, a second matrix and a second stabilizing material.
A stabilizing part is disposed on at least one side among the inner
circumferential side and the outer circumferential side of the reinforcing
part. An electrical insulation part covers the outer circumferential
surface of the compound superconducting wire, in which the
insulation coated compound superconducting wire has a critical current
value (Ic) larger than that of the compound superconducting wire before
being covered with the electrical insulation part.

Fiber Optic Cable, Methods of Manufacture and Use Thereof
US Patent 12019294
Published June 25, 2024
Inventors: Eben Colin Kirkpatrick, Hawick, Great Britain; and William
George Rae, Hawick, Great Britain
Assignee: Emetelle UK Limited, Hawick, Great Britain
A fiber optic cable (500, 700) comprises retractable fibre units (502)
extending in parallel with one another within an extruded polymer tube
(504). The fiber units are free to slide in the tube such that a selected
fiber unit (702a) can be accessed and re-directed by forming an opening
in a wall of the tube (504) and withdrawing the selected fiber unit
through the opening (710). Each fibre unit comprises two or more
optical fibers (506) embedded in a solid resin material (520) to form a
coated fibre bundle and an extruded polymer sheath (524). The fiber
optic cable is manufactured by feeding the fiber units through an
extrusion head (602) by which the extruded tube (504) is formed. The
sheath (524) of each fiber unit is primarily polyethylene. A lining (510) of
the extruded polymer tube is formed by polymer other than
polyethylene, for example polypropylene.

Shielded Communication Cable
US Patent 12020834
Published June 25, 2024
Inventors: Toru Shimizu, Mie, Japan; Takaki Endo, Mie, Japan; Ryoma
Uegaki, Mie, Japan; Kenichiro Iwama, Mie, Japan: Kinji Taguchi, Mie,
Japan; and Satoshi Okano, Tochigi, Japan
Assignees: Autonetworks Technologies, Ltd., Mie, Japan; Sumitomo
Wiring Systems, Ltd., Mie, Japan; and Sumitomo Electric Industries, Ltd.,
Osaka, Japan
Disclosed is a shielded communication cable containing a parallel
electric cable containing a drawing pair of insulated wires arranged
parallel to each other without being twisted. The shielded
communication cable exhibits excellent noise shieldability and hardly
generates signal propagation time difference. The shielded
communication cable contains a parallel electric cable containing a pair
of insulated wires arranged parallel to each other. Each of the insulated
wires contains a conductor and an insulation coating that covers the
conductor. A braided shield containing elemental wires braided
together and a film-shaped shield containing a metal film are arranged
at an outer circumference of the parallel electric cable.

System, Method and Apparatus for Spray-On Application of a Wire Pulling Lubricant
US Patent 12015251
Published June 18, 2024
Inventors: Mark D. Bennett, Dodd City, TX, USA; William T. Bigbee, Jr.,
Melissa, TX, USA; and Ramon V. Hernandez, Howe, TX, USA
Assingee: Encore Wire Corporation, McKinney, TX, USA
A system, method and apparatus lubricating a wire or cable during
manufacturing, wherein the wire is aligned with an entry to a spraying
enclosure and passes through a first seal of the spraying enclosure.
Lubricant is sprayed onto the wire inside of the spraying enclosure while
the unapplied, but sprayed, lubricant is collected at the bottom of the
spraying enclosure. The wire passes through a second seal of the
spraying enclosure, is aligned, and exits from the spraying enclosure.

Insulated Wire with Bonding Layer of Polyolefin and Polyamide
US Patent 12014849
Published June 18, 2024
Inventors: Yuta Yasuyoshi, Mie, Japan; and Toyoki Furukawa, Mie, Japan
Assignees: Autonetworks Technologies, Ltd., Mie, Japan; Sumitomo
Wiring Systems, Ltd., Mie, Japan; and Sumitomo Electric Industries, Ltd.,
Osaka, Japan
An insulated wire with bonding layer includes: a conductor; an insulating
coating layer that covers an outer circumference of the conductor; and a
bonding layer that is provided on an outer side of the insulating coating
layer and is bonded by heat, wherein the insulating coating layer
contains polyvinyl chloride, and the bonding layer contains a modified
polyolefin resin and a polyamide resin.

Flame-Retardant Cable with Self-Extinguishing Coating Layer
US Patent 12014848
Published June 18, 2024
Inventors: Pauline Audebet, Milan, Italy; Vito Scrima, Milan, Italy; Luigi
Caimi, Lomagna, Italy; and Flavio Casiraghi, Osnago, Italy
Assignee: Prysmian S.P.A., Milan, Italy
A flame-retardant cable having a core is disclosed. The cable contains at
least one conductor and a coating made from a low smoke zero halogen
flameretardant polymer composition. The polymer composition
contains a halogen free base polymer added with a) less than 170 phr of
at least one metal hydroxide; b) from 1 to 10 phr of a phyllosilicate clay;
c) at least 1 phr and less than 10 phr of melamine or a derivative
thereof; and d) an alkali or alkaline-earth metal carbonate. The cable
has improved reaction to fire performances especially in that no
dripping occurs during burning, which renders it compliant with the
requirements of the more recent international standards.

High Voltage Power Cable
US Patent 12014850
Published June 18, 2024
Inventors: Pawel Kozak, Cracow, Poland; Grzegorz Paletko, Zabierzow,
Poland; Dominik Kawalec, Brzoskwinia, Poland; Grzegorz Porębski;
Grzegorz Podłęże, Poland; and Monika Pieszka-Lyson, Cracow, Poland
Assignee: Aptiv Technologies AG, Schaff hausen, Switzerland
A high voltage power cable including an insulating body which
incorporates a polymer. The insulating body defines an interior channel
configured to receive a coolant. The high voltage power cable further
includes an electrical conductor buried in the insulating body.

Cable For Connecting System Components
US Patent 12014847
Published June 18, 2024
Inventors: Christian Schäfer, Bochum, Germany; and Martin
Bornemann, Nuremberg, Germany
Assignee: Aptiv Technologies AG, Schaff hausen, Switzerland
Described are cables for connecting components of computing systems.
The cables improve automation and resulting performance of high
frequency and/or high speed signal transmissions by providing reliable
transmission paths between hardware components. An example cable
includes parallel conductors and a dielectric core that secures the
parallel conductors along the length using parallel channels in opposite
sides of the dielectric core. An alignment structure is also formed in the
dielectric core, which has a shape along the length of the cable. A cable
jacket surrounds the parallel conductors and the dielectric core. The
cable jacket is contoured to follow the shape of the alignment structure.
The dielectric core can be formed to maintain consistent separation
between the parallel channels along the length of the cable to match
impedance of the parallel conductors along the length of the cable,
whether the cable lays flat or bends around corners.

Composite Cable
US Patent 12014845
Published June 18, 2024
Inventors: Tomoyuki Murayama, Tokyo, Japan; Yoshihazu Hayakawa,
Tokyo, Japan; Hirotaka Eshima, Tokyo, Japan; and Takahiro Futatsumori,
Tokyo, Japan
Assignee: Proterial, Ltd., Tokyo, Japan
A composite cable is composed of plural electric power wires, a first
twisted wire made by laying plural signal wires together, a second
twisted wire disposed opposite the first twisted wire with the electric
power wires between the first twisted wire and the second twisted wire,
and a sheath formed over plural electric power wires, the first twisted
wire, and the second twisted wire. The second twisted wire is made by
laying plural electric wires including a grounding wire together. Each of
the plural electric wires of the second twisted wire is composed of a
conductor and an insulator formed over the conductor.
Cable Cross-Web
US Patent 12009120
Published June 11, 2024
Inventors: Raymond Paul Stockwell, Jewett City, CT, USA; and James
Andrew Evans, Griswold, CT, USA
Assignee: Web Industries, Inc., Marlborough, MA, USA
Cross-web for use in cable manufacture having a tape-like appearance
in their relaxed state and their method of manufacture.

Wire Handling Device
US Patent 11999586
Published June 4, 2024
Inventor: Johannes Schauer, Kuchl, Austria
Assignee: SW Automatisierung GmbH, Golling an der Salzach, Austria
A wire handling device for a manufacturing device includes an elongate
first wire guiding device having a first guiding section for a wire to be
guided along the first guide section, and an elongate second wire
guiding device having a second guiding section for a wire to be guided
along the second guide section. The wire handling device includes a
support device, and the first wire guiding device and the second wire
guiding device are placed on the support device. The support device is
rotatably mounted about the rotational axis, and the first wire guiding
device and the second wire guiding device are mounted so that they can
be moved with respect to each other.

Low Current Self-Illuminated Power Cable Which Retains Flexibility, and Method of Manufacturing Same
US Patent 12000579
Published June 4, 2024
Inventors: Nicolas Poulin, Auchy-les-Mines, France; Loic Vinet, Paris,
France; Cédric Lumpp, Boulogne-Billancourt, France; and Thierry Save,
Coulanges les Nevers, France
Assignee: Nexans, Courbevoie, France
The invention relates to a power cable comprising at least one
conductor element (10) and which additionally comprises at least one
strip (16) arranged on at least one portion of the length of said
conductor element (10). The strip (16) is equipped with a winding-free
energy recovery system which supplies the strip (16) with electric
current from the energy available in the conductor (10). The strip (16)
has a plurality of elements (18) which generate light from this electric
current.

Wire Drawing Method and Superconducting Wire
US Patent 12002599
Published June 4, 2024
Inventors: Cheng Ting Hsieh, Tokyo, Japan; and Younjeong Hong, Tokyo,
Japan
Assignee: Hitachi, Ltd., Tokyo, Japan
In a wire drawing method, processing stability is ensured by preventing
a shape from deforming non-uniformly. The wire drawing method
includes: using a first wire that includes a center member, a plurality of
first peripheral wires surrounding the center member, and an outer
shell disposed outside the first peripheral wires; and reducing a crosssectional diameter of the first wire by wire drawing. A shape of a cross
section perpendicular to a longitudinal direction of the first peripheral
wire is a substantially isosceles trapezoidal shape including a long side
in contact with the outer shell, a short side in contact with the center
member, and a first oblique side and a second oblique side that are in
contact with the adjacent peripheral wires.

Steel Wire Rope, Coated Steel Wire Rope and Belt Comprising Steel Wire Rope
US Patent 11993894
Published May 28, 2024
Inventors: Eline De Roose, Torhout, Belgium; and Andreas Klust,
Heverlee, Belgium
Assignee: Bekaert Advanced Cords Aalter NV, Aalter, Belgium
A steel wire rope is presented for use in elevators and lifting
applications. The steel wire rope contains a core surrounded by multiple
strands. The outer filaments of the core and the outer filaments of the
strands are likely to contact one another during use. The outer steel
filaments of the core have an average Vickers hardness that is at least
50 Vickers hardness numbers lower than that of the outer filaments of
the strands. As the hardness of the outer filaments of the core is
substantially lower than that of the outer filaments of the strands, those
softer filaments will preferentially abrade away during use. In this way
the core is sacrificed while preserving the integrity of the outer
filaments of the strands. The use of this ‘sacrificial core’ results in a
higher residual breaking load after use.

Torque Cable
US Patent 11986194
Published May 21, 2024
Inventor: Alex Singleton, Sandy, UT, USA
Assignee: Merit Medical Systems, Inc., South Jordan, UT, USA
A torque cable that comprises an inner layer and an outer layer. The
inner layer includes a plurality of wires that form a braiding pattern. A
first set of wires of the inner layer is directed in a proximal direction and
a second set of wires of the inner layer is directed in a distal direction.
The outer layer includes a plurality of wires that form a braiding pattern.
A first set of wires of the outer layer is directed in a proximal direction
and a second set of wires of the outer layer is directed in a distal
direction.

Telecommunications Cable with Off set Separator
US Patent 11990250
Published May 21, 2024
Inventors: Abhishek Upadhay, Gurgaon, India; and Darshana Bhatt,
Gurgaon, India
A telecommunications cable (100) has a jacket (110) and a separator
(102). The separator (102) has a plurality of curved arms (104) and a
plurality of primary arms (112a, 112b, 112c, 112d). Each end of the
plurality of curved arms (104) is kept in contact with an inner surface of
the jacket (110) to form a plurality of enclosed sections (114). The
plurality of primary arms does not touch the inner surface of the jacket
and is placed in an off set position relative to one another such that the
plurality of primary arms is not aligned in line with one another creating
an off set at a point of intersection. The plurality of primary arms has a
plurality of equally distributed corrugations (116) projecting inwards
towards the inner surface of the jacket (110).

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